Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency
Backside inspection of metallic materials such as the widely used galvanized steels, is a challenging inspection in Non-Destructive Tests (NDTs) using eddy current (EC) and magnetic flux leakage (MFL) techniques. This is due to the propagation characteristic of electromagnetic waves is governed by t...
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Universiti Malaysia Pahang
2020
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my.ump.umpir.288462022-06-20T05:04:14Z http://umpir.ump.edu.my/id/eprint/28846/ Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency Mohd Mawardi, Saari Mohd Aufa Hadi Putera, Zaini Nurul Ain, Nadzri Mohd Herwan, Sulaiman Aiman, Mohd Halil Kenji, Sakai Toshihiko, Kiwa Keiji, Tsukada TK Electrical engineering. Electronics Nuclear engineering Backside inspection of metallic materials such as the widely used galvanized steels, is a challenging inspection in Non-Destructive Tests (NDTs) using eddy current (EC) and magnetic flux leakage (MFL) techniques. This is due to the propagation characteristic of electromagnetic waves is governed by the skin-depth effect in which a low frequency of the excitation field should be used to allow deeper penetration of electromagnetic waves in a high magnetic permeability material. In this study, to achieve a high sensitivity detection at a low frequency, we develop a magnetic probe consists of a planar gradiometer formed by sensitive Anisotropic Magnetoresistance (AMR) sensors (HMC1001, Honeywell) and two small 100-turn electromagnets. We evaluate the performance of the developed probe by characterizing artificial slit defects with different depth on a 2-mm galvanized steel plate. The width of the slits is laserengraved to be 1 mm and the depth is varied from 0.768 mm to 0.929 mm. The in-phase component exhibits a decrease in the differential output at the slit position and the out-of-phase component shows a characteristic where the slit position is located between peak and trough of the differential signal. The output difference between peak and trough in both components shows a fair correlation with the slit depth. It can be suggested that the in-phase component can be used to estimate the location of defects while the out-of-phase component can be used to provide rich information on the defect parameters such as depth. The developed probe can be used for assessing defects in both ferromagnetic and conductive materials by hybridizing EC and MFL techniques. Universiti Malaysia Pahang 2020 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/28846/1/31.%20Characterization%20of%20sub-millimeter%20backside-slit%20defects.pdf pdf en http://umpir.ump.edu.my/id/eprint/28846/2/31.1%20Characterization%20of%20sub-millimeter%20backside-slit%20defects.pdf Mohd Mawardi, Saari and Mohd Aufa Hadi Putera, Zaini and Nurul Ain, Nadzri and Mohd Herwan, Sulaiman and Aiman, Mohd Halil and Kenji, Sakai and Toshihiko, Kiwa and Keiji, Tsukada (2020) Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency. In: The 7th International Conference on Superconductivity and Magnetism (ICSM2020), 19-25 April 2020 , La Blanche Island Bodrum Milas-Bodrum, Turkey. pp. 1-15.. (Unpublished) |
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TK Electrical engineering. Electronics Nuclear engineering Mohd Mawardi, Saari Mohd Aufa Hadi Putera, Zaini Nurul Ain, Nadzri Mohd Herwan, Sulaiman Aiman, Mohd Halil Kenji, Sakai Toshihiko, Kiwa Keiji, Tsukada Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
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Backside inspection of metallic materials such as the widely used galvanized steels, is a challenging inspection in Non-Destructive Tests (NDTs) using eddy current (EC) and magnetic flux leakage (MFL) techniques. This is due to the propagation characteristic of electromagnetic waves is governed by the skin-depth effect in which a low frequency of the excitation field should be used to allow deeper penetration of electromagnetic waves in a high magnetic permeability material. In this study, to achieve a high sensitivity detection at a low frequency, we develop a magnetic probe consists of a planar gradiometer formed by sensitive Anisotropic Magnetoresistance (AMR) sensors (HMC1001, Honeywell) and two small 100-turn electromagnets. We evaluate the performance of the developed probe by characterizing artificial slit defects with different depth on a 2-mm galvanized steel plate. The width of the slits is laserengraved to be 1 mm and the depth is varied from 0.768 mm to 0.929 mm. The in-phase component exhibits a decrease in the differential output at the slit position and the out-of-phase component shows a characteristic where the slit position is located between peak and trough of the differential signal. The output difference between peak and trough in both components shows a fair correlation with the slit depth. It can be suggested that the in-phase component can be used to estimate the location of defects while the out-of-phase component can be used to provide rich information on the defect parameters such as depth. The developed probe can be used for assessing defects in both ferromagnetic and conductive materials by hybridizing EC and MFL techniques. |
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Conference or Workshop Item |
author |
Mohd Mawardi, Saari Mohd Aufa Hadi Putera, Zaini Nurul Ain, Nadzri Mohd Herwan, Sulaiman Aiman, Mohd Halil Kenji, Sakai Toshihiko, Kiwa Keiji, Tsukada |
author_facet |
Mohd Mawardi, Saari Mohd Aufa Hadi Putera, Zaini Nurul Ain, Nadzri Mohd Herwan, Sulaiman Aiman, Mohd Halil Kenji, Sakai Toshihiko, Kiwa Keiji, Tsukada |
author_sort |
Mohd Mawardi, Saari |
title |
Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
title_short |
Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
title_full |
Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
title_fullStr |
Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
title_full_unstemmed |
Characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive AMR gradiometer and low excitation frequency |
title_sort |
characterization of sub-millimeter backside-slit defects on galvanized steel plates using a phase-sensitive amr gradiometer and low excitation frequency |
publisher |
Universiti Malaysia Pahang |
publishDate |
2020 |
url |
http://umpir.ump.edu.my/id/eprint/28846/1/31.%20Characterization%20of%20sub-millimeter%20backside-slit%20defects.pdf http://umpir.ump.edu.my/id/eprint/28846/2/31.1%20Characterization%20of%20sub-millimeter%20backside-slit%20defects.pdf http://umpir.ump.edu.my/id/eprint/28846/ |
_version_ |
1736833886332125184 |
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13.160551 |