The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718
Tool wear is one of the important criteria during the cutting process. It is mostly caused by the machining parameters, namely; cutting speed, feed rate, depth of cut, cooling condition, etc. This paper presents the behavior of cutting tool during dry and chilled air condition of face mill with the...
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Malaysian Tribology Society (MYTRIBOS)
2019
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my.utem.eprints.241092020-07-28T10:53:59Z http://eprints.utem.edu.my/id/eprint/24109/ The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 Kasim, Mohd Shahir Mohd Shahrim, Mohammad Shah All Hafiz W. Mohamad, W Noor Fatihah Mohd Zainurin, Nurul Shafiqah Othman, Intan Sharhida Raja Abdullah, Raja Izamshah Mat Harttar, Maziati Akmal Mohamed, S.B. Nawi, M.A.M. T Technology (General) TJ Mechanical engineering and machinery Tool wear is one of the important criteria during the cutting process. It is mostly caused by the machining parameters, namely; cutting speed, feed rate, depth of cut, cooling condition, etc. This paper presents the behavior of cutting tool during dry and chilled air condition of face mill with the cutting speed of 20 to 40 m/min, the feed rate of 0.1 to 0.2 mm/tooth and axial depth of 0.1 mm. The analysis of variance (ANOVA) is applied to identify the significance of these factors effect on tool performance, later the mathematical model for the tool life prediction was developed. The investigation revealed that the cutting speed, feed rate dominating wear rate whilst the chilled air found to be marginally significant. Finally, the optimum condition for machining parameter for greater tool life can be obtained by the combination cutting speed of 20 m/min, the feed rate of 0.1 mm/tooth under chilled air condition. Implementation of chilled air contributed 7% improvement with 45 min compared to a dry condition. The study exhibited the round type insert of dry face milling is more prone to rapid flank wear than chilled air with no BUE appearance on the tool cutting edge. Malaysian Tribology Society (MYTRIBOS) 2019-12 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/24109/2/JT-21-47-62_2.pdf Kasim, Mohd Shahir and Mohd Shahrim, Mohammad Shah All Hafiz and W. Mohamad, W Noor Fatihah and Mohd Zainurin, Nurul Shafiqah and Othman, Intan Sharhida and Raja Abdullah, Raja Izamshah and Mat Harttar, Maziati Akmal and Mohamed, S.B. and Nawi, M.A.M. (2019) The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718. Jurnal Tribologi, 21. pp. 47-62. ISSN 2289-7232 https://jurnaltribologi.mytribos.org/v21/JT-21-47-62.pdf |
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T Technology (General) TJ Mechanical engineering and machinery Kasim, Mohd Shahir Mohd Shahrim, Mohammad Shah All Hafiz W. Mohamad, W Noor Fatihah Mohd Zainurin, Nurul Shafiqah Othman, Intan Sharhida Raja Abdullah, Raja Izamshah Mat Harttar, Maziati Akmal Mohamed, S.B. Nawi, M.A.M. The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
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Tool wear is one of the important criteria during the cutting process. It is mostly caused by the machining
parameters, namely; cutting speed, feed rate, depth of cut, cooling condition, etc. This paper presents the behavior of cutting tool during dry and chilled air condition of face mill with the cutting speed of 20 to 40 m/min, the feed rate of 0.1 to 0.2 mm/tooth and axial depth of 0.1 mm. The analysis of variance (ANOVA) is applied to identify the significance of these factors effect on tool performance, later the mathematical model for the tool life prediction was developed. The investigation revealed that the cutting speed, feed rate dominating wear rate whilst the chilled air found to be marginally significant. Finally, the optimum condition for machining parameter for greater tool life can be obtained by the combination cutting speed of 20 m/min, the feed rate of 0.1 mm/tooth under chilled air condition. Implementation of chilled air contributed 7% improvement with 45 min compared to a dry condition. The study exhibited the round type insert of dry face milling is more prone to rapid flank wear than chilled
air with no BUE appearance on the tool cutting edge. |
format |
Article |
author |
Kasim, Mohd Shahir Mohd Shahrim, Mohammad Shah All Hafiz W. Mohamad, W Noor Fatihah Mohd Zainurin, Nurul Shafiqah Othman, Intan Sharhida Raja Abdullah, Raja Izamshah Mat Harttar, Maziati Akmal Mohamed, S.B. Nawi, M.A.M. |
author_facet |
Kasim, Mohd Shahir Mohd Shahrim, Mohammad Shah All Hafiz W. Mohamad, W Noor Fatihah Mohd Zainurin, Nurul Shafiqah Othman, Intan Sharhida Raja Abdullah, Raja Izamshah Mat Harttar, Maziati Akmal Mohamed, S.B. Nawi, M.A.M. |
author_sort |
Kasim, Mohd Shahir |
title |
The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
title_short |
The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
title_full |
The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
title_fullStr |
The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
title_full_unstemmed |
The Effects Of Dry And Chilled Air On Tool Wear Behavior During Face Milling Of Inconel 718 |
title_sort |
effects of dry and chilled air on tool wear behavior during face milling of inconel 718 |
publisher |
Malaysian Tribology Society (MYTRIBOS) |
publishDate |
2019 |
url |
http://eprints.utem.edu.my/id/eprint/24109/2/JT-21-47-62_2.pdf http://eprints.utem.edu.my/id/eprint/24109/ https://jurnaltribologi.mytribos.org/v21/JT-21-47-62.pdf |
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13.187175 |