Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia

Master of Science in Manufacturing Systems Engineering

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Bibliographic Details
Main Author: Nik Noor Zilawati, Nik Ab Rahman
Other Authors: Muhammad Iqbal, Hussain, Dr.
Format: Dissertation
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2018
Subjects:
Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/76739
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spelling my.unimap-767392022-11-08T03:09:00Z Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia Nik Noor Zilawati, Nik Ab Rahman Muhammad Iqbal, Hussain, Dr. Foreign object debris (Aeronautics) Six sigma (Quality control standard) Master of Science in Manufacturing Systems Engineering The objective of this research is to demonstrate the use of Lean Six Sigma methodology in a reduce high disposal scrap in hand lay-up process. Moreover, the goal is to develop working solutions for the target company to reduce the rework time through minimize the number of FOD defect. The theoretical background is achieved through exploring the literature of Lean and Six sigma. The fundamental of the composite material and composite fabrication method are studied due to this project conducted at the Aerospace Composite Malaysia Company. The FOD defect problem suggested by the target company, by following the Lean and Six Sigma improvement process DMAIC and by analysing the process data from the target company. The focus of this research is in demonstrating how to use Lean and Six Sigma improvement process DMAIC in practice. In order to validate the manufacturing system’s current state, improvement potential and solutions, statistical tools such as Pareto chart and histogram were used. To ensure that all the decisions were as heavily based on actual data as possible, the actual data had been analysed through cause and effect. As a result of this study, some designs have been done using tools. As a result of this research, a set of solutions were developed by poka yoke tool.. These quality technique are selected and applied to minimize in high disposal scrap. 2018 2022-11-08T03:09:00Z 2022-11-08T03:09:00Z Dissertation http://dspace.unimap.edu.my:80/xmlui/handle/123456789/76739 en Universiti Malaysia Perlis (UniMAP) Universiti Malaysia Perlis (UniMAP) School of Manufacturing Engineering
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Foreign object debris (Aeronautics)
Six sigma (Quality control standard)
spellingShingle Foreign object debris (Aeronautics)
Six sigma (Quality control standard)
Nik Noor Zilawati, Nik Ab Rahman
Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
description Master of Science in Manufacturing Systems Engineering
author2 Muhammad Iqbal, Hussain, Dr.
author_facet Muhammad Iqbal, Hussain, Dr.
Nik Noor Zilawati, Nik Ab Rahman
format Dissertation
author Nik Noor Zilawati, Nik Ab Rahman
author_sort Nik Noor Zilawati, Nik Ab Rahman
title Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
title_short Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
title_full Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
title_fullStr Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
title_full_unstemmed Poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite Malaysia
title_sort poka yoke for solving high disposal scrap problem at hand lay-up process at aerospace composite malaysia
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2018
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/76739
_version_ 1751537965464551424
score 13.214268