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Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry

Master of Science in Manufacturing Engineering

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Bibliographic Details
Main Author: Mohd Syazwan Faiz, Soberi
Other Authors: Rosmaini, Ahmad, Dr.
Format: Thesis
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2017
Subjects:
Lean manufacturing
Waste minimization
Single Minute Exchange of Dies (SMED)
Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/72445
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spelling my.unimap-724452023-03-06T00:46:18Z Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry Mohd Syazwan Faiz, Soberi Rosmaini, Ahmad, Dr. Lean manufacturing Waste minimization Single Minute Exchange of Dies (SMED) Master of Science in Manufacturing Engineering For many decades, extensive attention has been given to the action of reducing the setup time and most of them are practicing the Single Minute Exchange of Dies (SMED), developed by Shigeo Shingo in 1960s. However, the four phases recommended by Shingo in his SMED is not the optimal solution for setup time reduction in all circumstances. Selecting the most suitable decisions during SMED implementation require deep thought and thorough consideration of all possible solutions. Hence, this research study endeavored to develop an improved methodology to solve setup time reduction problem by integrating Single Minute Exchange of Dies (SMED) with Fuzzy-Analytical Hierarchy Process (Fuzzy-AHP). In this research study, the validation of the proposed sequential phases methodology was done in actual industrial working environment. The industrial case study was divided into three individual case studies. The Fuzzy-AHP method benefited in the selection of the best improvement solution for each case study. As the outcome from the SMED-FAHP implementation, the setup time for 5-axis trimming machine along with the Drilling Router Jig (DRJ) and composite panel management for Product X has been reduced. In Case Study 1, all of the internal setup activities are transferred into external activities which can be performed without the stoppage of the trimming machine. Meanwhile, in Case Study 2, 91.2% of internal setup time has been reduced. In Case study 3, 64.1% of internal setup time has been successfully reduced after the implementation of chosen improvement solution. The result proved the effectiveness of the SMED-FAHP method in reducing setup time for 5-axis trimming machine in composite manufacturing industry. 2017 2021-10-14T06:57:54Z 2021-10-14T06:57:54Z Thesis http://dspace.unimap.edu.my:80/xmlui/handle/123456789/72445 en Universiti Malaysia Perlis (UniMAP) Universiti Malaysia Perlis (UniMAP) School of Manufacturing Engineering
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Lean manufacturing
Waste minimization
Single Minute Exchange of Dies (SMED)
spellingShingle Lean manufacturing
Waste minimization
Single Minute Exchange of Dies (SMED)
Mohd Syazwan Faiz, Soberi
Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
description Master of Science in Manufacturing Engineering
author2 Rosmaini, Ahmad, Dr.
author_facet Rosmaini, Ahmad, Dr.
Mohd Syazwan Faiz, Soberi
format Thesis
author Mohd Syazwan Faiz, Soberi
author_sort Mohd Syazwan Faiz, Soberi
title Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
title_short Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
title_full Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
title_fullStr Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
title_full_unstemmed Single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
title_sort single minute exchange of dies with fuzzy-analytic hierarchy process method for setup time reduction : an application in advanced composite manufacturing industry
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2017
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/72445
_version_ 1772813061211553792
score 13.214268

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