Investigation of tool wear and chip formation on through hole drilling of mild steel

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Main Author: Nadiah, Ahmad Bistaman
Other Authors: Muhamad Nasir, Murad
Format: Learning Object
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2021
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Online Access:http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70032
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spelling my.unimap-700322021-03-01T04:28:29Z Investigation of tool wear and chip formation on through hole drilling of mild steel Nadiah, Ahmad Bistaman Muhamad Nasir, Murad Cutting tool Machining Mild steel Access is limited to UniMAP community. Nowadays, the problem of cutting tool failures becomes important in manufacturing industries. After certain working time at production, tool wear occurs and cutting tool become dull and required a changing. This is because inaccurate selection parameters affect the cutting tool condition. In this study, the experiment was performed to investigate the tool wear occurs in through hole drilling process using various cutting speed in dry machining. Other than that, to study chip formation produce on lowest cutting speed at 7.54 m/min. This experiment was conduct using CNC milling machine with cutting speed 7.54, 8.48, 9.42 m/min and constant feedrate at 0.15 mm/rev. Moreover cutting tools 6 mm diameter was used to drill on AISI 1018 mild steel workpiece until tool wear criteria achieved 0.2 mm. For tool wear measurement, LEICA EZ4 Microscope was used to evaluate the flank wear and types of chip formation produce were examined using Scanning Electron Microscope (SEM). As a result, on 9.42 m/min cutting speed was recorded as rapid wear which produces 13 holes in 4.6 minutes while at low cutting speed, 7.54 m/min produce 29 holes in 11.6 minutes. For chip formation the thickness of chips for new tool is thicker than worn tool result as well as for width of the chip at cutting speed 7.54 m/min. Therefore, conclusion from this experiment, increasing of cutting speed will result in increase of tool wear that lead to many problem factors during the drilling process. 2021-03-01T04:28:29Z 2021-03-01T04:28:29Z 2016-05 Learning Object http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70032 en Universiti Malaysia Perlis (UniMAP)
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Cutting tool
Machining
Mild steel
spellingShingle Cutting tool
Machining
Mild steel
Nadiah, Ahmad Bistaman
Investigation of tool wear and chip formation on through hole drilling of mild steel
description Access is limited to UniMAP community.
author2 Muhamad Nasir, Murad
author_facet Muhamad Nasir, Murad
Nadiah, Ahmad Bistaman
format Learning Object
author Nadiah, Ahmad Bistaman
author_sort Nadiah, Ahmad Bistaman
title Investigation of tool wear and chip formation on through hole drilling of mild steel
title_short Investigation of tool wear and chip formation on through hole drilling of mild steel
title_full Investigation of tool wear and chip formation on through hole drilling of mild steel
title_fullStr Investigation of tool wear and chip formation on through hole drilling of mild steel
title_full_unstemmed Investigation of tool wear and chip formation on through hole drilling of mild steel
title_sort investigation of tool wear and chip formation on through hole drilling of mild steel
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2021
url http://dspace.unimap.edu.my:80/xmlui/handle/123456789/70032
_version_ 1698698284785205248
score 13.214268