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Milled groove square shape conformal cooling channels in injection molding process

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Main Authors: Shayfull Zamree, Abd. Rahim, Safian bin Sharif, Prof. Dr., Azlan, Mohd Zain, Dr., Rozaimi, Mohd. Saad, Ahmad Fairuz, Mansor
Other Authors: shayfull@unimap.edu.my
Format: Article
Language:English
Published: Taylor and Francis Group, LLC. 2014
Subjects:
Analysis
Cooling
Efficiency
Injection
Manufacturing
Milling
Mold
Plastics
Polymer
Processing
Techniques
Online Access:http://dspace.unimap.edu.my:80/dspace/handle/123456789/35575
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spelling my.unimap-355752014-06-16T07:32:44Z Milled groove square shape conformal cooling channels in injection molding process Shayfull Zamree, Abd. Rahim Safian bin Sharif, Prof. Dr. Azlan, Mohd Zain, Dr. Rozaimi, Mohd. Saad Ahmad Fairuz, Mansor shayfull@unimap.edu.my safian@utm.my azlanmz@utm.my rozaimi@fkm.utm.my fairuzmansor@unimap.edu.my Analysis Cooling Efficiency Injection Manufacturing Milling Mold Plastics Polymer Processing Techniques Link to publisher's homepage at http://www.tandfonline.com/ In designing molds for injection molding process, it is very difficult to achieve efficient cooling with uniform thermal distribution. To overcome these issues, the uses of conformal cooling channels with the uniform distance between the center of the cooling channels and the mold surfaces have more advantages, offering a better thermal distribution and reducing the cooling time. This article presents Milled Grooved Square Shape (MGSS) conformal cooling channels which have a more effective cooling surface area and are more efficient in cooling compared to circular and other types of cooling channels with similar cross-sections. A case study on front panel housing is investigated, and the possibility of fabricating the conformal cooling channels on hard tooling for injection molding process, which is easier to design, fabricate, and assemble compared to other methods, is presented. The performance designs of straight drilled are compared with two types of MGSS conformal cooling channels by using Autodesk Mold flow Insight (AMI) 2012. The results show that the variations of thermal distributions were improved within 12 to 50%, and cooling time was shortened within 6 to 8%. Thus, the capabilities of MGSS conformal cooling channels should not be underestimated by molding industries. 2014-06-16T07:32:44Z 2014-06-16T07:32:44Z 2013-08 Article Materials and Manufacturing Processes, vol. 28(8), 2013, pages 884-891 1042-6914 http://www.tandfonline.com/doi/abs/10.1080/10426914.2013.763968#.U56YIpSSyyo http://dspace.unimap.edu.my:80/dspace/handle/123456789/35575 en Taylor and Francis Group, LLC.
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Analysis
Cooling
Efficiency
Injection
Manufacturing
Milling
Mold
Plastics
Polymer
Processing
Techniques
spellingShingle Analysis
Cooling
Efficiency
Injection
Manufacturing
Milling
Mold
Plastics
Polymer
Processing
Techniques
Shayfull Zamree, Abd. Rahim
Safian bin Sharif, Prof. Dr.
Azlan, Mohd Zain, Dr.
Rozaimi, Mohd. Saad
Ahmad Fairuz, Mansor
Milled groove square shape conformal cooling channels in injection molding process
description Link to publisher's homepage at http://www.tandfonline.com/
author2 shayfull@unimap.edu.my
author_facet shayfull@unimap.edu.my
Shayfull Zamree, Abd. Rahim
Safian bin Sharif, Prof. Dr.
Azlan, Mohd Zain, Dr.
Rozaimi, Mohd. Saad
Ahmad Fairuz, Mansor
format Article
author Shayfull Zamree, Abd. Rahim
Safian bin Sharif, Prof. Dr.
Azlan, Mohd Zain, Dr.
Rozaimi, Mohd. Saad
Ahmad Fairuz, Mansor
author_sort Shayfull Zamree, Abd. Rahim
title Milled groove square shape conformal cooling channels in injection molding process
title_short Milled groove square shape conformal cooling channels in injection molding process
title_full Milled groove square shape conformal cooling channels in injection molding process
title_fullStr Milled groove square shape conformal cooling channels in injection molding process
title_full_unstemmed Milled groove square shape conformal cooling channels in injection molding process
title_sort milled groove square shape conformal cooling channels in injection molding process
publisher Taylor and Francis Group, LLC.
publishDate 2014
url http://dspace.unimap.edu.my:80/dspace/handle/123456789/35575
_version_ 1643797841276043264
score 13.214268

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