On a novel method of vehicle wheel ring production

International Conference on Applications and Design in Mechanical Engineering 2012 (ICADME 2012) organized by School of Mechatronic Engineering, Universiti Malaysia Perlis (UniMAP), 27th - 28th Februari 2012 at Bayview Beach Resort, Penang, Malaysia.

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Bibliographic Details
Main Authors: M.R. Ayatollahi, R. Ghafoori Ahangar, M. Amini
Other Authors: m.ayat@iust.ac.ir
Format: Working Paper
Language:English
Published: Universiti Malaysia Perlis (UniMAP) 2012
Subjects:
Online Access:http://dspace.unimap.edu.my/xmlui/handle/123456789/19645
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spelling my.unimap-196452014-03-09T08:01:29Z On a novel method of vehicle wheel ring production M.R. Ayatollahi R. Ghafoori Ahangar M. Amini m.ayat@iust.ac.ir rghafooria@gmail.com mamini_mech@yahoo.com Vehicle steel wheel ring Deep drawing Roll forming Residual stress ABAQUS International Conference on Applications and Design in Mechanical Engineering 2012 (ICADME 2012) organized by School of Mechatronic Engineering, Universiti Malaysia Perlis (UniMAP), 27th - 28th Februari 2012 at Bayview Beach Resort, Penang, Malaysia. In this paper, a novel method for vehicle steel wheel ring production has been presented. In the conventional methods of ring production, firstly, the blank changes to a cup through the deep drawing process and then other steps are applied on the cup. These steps are reverse drawing, ironing, calibration and cup fitting. The novel method is called roll forming. ABAQUS software is used to simulate the processes. To validate the procedure, a simple model of deep drawing is generated and the results are compared with the experimental observations. There is good agreement between the simulation estimates and the experimental results. The first step of disc production is modeled based on both conventional and novel methods. Simulation has been done with large deformation and rotation, transient boundary conditions and coulomb friction. At last, the results of radial, through-thickness and hoop stresses have been presented for these two approaches. The results illustrate that the residual stresses in the radial, thickness and hoop directions decrease. Therefore, the ring fatigue life is expected to increase if the roll forming method is employed. 2012-06-04T10:04:19Z 2012-06-04T10:04:19Z 2012-02-27 Working Paper http://hdl.handle.net/123456789/19645 en Proceedings of the International Conference on Applications and Design in Mechanical Engineering 2012 (ICADME 2012) Universiti Malaysia Perlis (UniMAP) Pusat Pengajian Kejuruteraan Mekatronik
institution Universiti Malaysia Perlis
building UniMAP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Perlis
content_source UniMAP Library Digital Repository
url_provider http://dspace.unimap.edu.my/
language English
topic Vehicle steel wheel ring
Deep drawing
Roll forming
Residual stress
ABAQUS
spellingShingle Vehicle steel wheel ring
Deep drawing
Roll forming
Residual stress
ABAQUS
M.R. Ayatollahi
R. Ghafoori Ahangar
M. Amini
On a novel method of vehicle wheel ring production
description International Conference on Applications and Design in Mechanical Engineering 2012 (ICADME 2012) organized by School of Mechatronic Engineering, Universiti Malaysia Perlis (UniMAP), 27th - 28th Februari 2012 at Bayview Beach Resort, Penang, Malaysia.
author2 m.ayat@iust.ac.ir
author_facet m.ayat@iust.ac.ir
M.R. Ayatollahi
R. Ghafoori Ahangar
M. Amini
format Working Paper
author M.R. Ayatollahi
R. Ghafoori Ahangar
M. Amini
author_sort M.R. Ayatollahi
title On a novel method of vehicle wheel ring production
title_short On a novel method of vehicle wheel ring production
title_full On a novel method of vehicle wheel ring production
title_fullStr On a novel method of vehicle wheel ring production
title_full_unstemmed On a novel method of vehicle wheel ring production
title_sort on a novel method of vehicle wheel ring production
publisher Universiti Malaysia Perlis (UniMAP)
publishDate 2012
url http://dspace.unimap.edu.my/xmlui/handle/123456789/19645
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score 13.222552