Assessment of Alternative Methods of Preparing Internal Combustion Engine Cylinder Bore Surfaces for Frictional Improvement

A smooth polished surface has a great potential to lead to low friction and wear in internal combustion engines (ICE). Alternative methods to create a smooth dimpled surface on a hypereutectic aluminium (aluminium die cast) ADC12 substrate for frictional improvements are evaluated in this study usin...

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Bibliographic Details
Main Authors: K., Kadirgama, D., Ramasamy, Kong, Chung Hwa
Format: Article
Language:English
English
Published: Springer Berlin Heidelberg 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/18601/3/fkm-2017-deva-Assessment%20of%20alternative%20methods%20of%20preparing.pdf
http://umpir.ump.edu.my/id/eprint/18601/9/fkm-2017-deva-Assessment%20of%20alternative%20methods%20of%20preparing1.pdf
http://umpir.ump.edu.my/id/eprint/18601/
https://doi.org/10.1007/s40430-017-0789-6
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Summary:A smooth polished surface has a great potential to lead to low friction and wear in internal combustion engines (ICE). Alternative methods to create a smooth dimpled surface on a hypereutectic aluminium (aluminium die cast) ADC12 substrate for frictional improvements are evaluated in this study using an oscillating wear tester (OWT). It was found that the samples embossed with #480 grit sandpaper and sandblasted with #240 sieve sand samples had the more desired properties with a reduced coefficient of friction (μ) of 23% at low sliding speeds before hydrodynamic lubrication mode and 6.9% in the fully hydrodynamic lubrication region. Although samples cast with added graphite powder had much lower friction, it had insufficient oil retention volume and resistance against catastrophic wear.