Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system
Manufacturing industries have been pressured to use less power and reduce pollution by the development of power-efficient and pollution-preventing policies from the government. However, quality and cost are of main concern in this agenda. In machining, the key solution for this issue is by increasin...
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my.um.eprints.72562021-10-01T03:50:53Z http://eprints.um.edu.my/7256/ Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system Sarhan, Ahmed Aly Diaa Mohammed Sayuti, Mohd Abd Shukor, Mohd Hamdi TJ Mechanical engineering and machinery TS Manufactures Manufacturing industries have been pressured to use less power and reduce pollution by the development of power-efficient and pollution-preventing policies from the government. However, quality and cost are of main concern in this agenda. In machining, the key solution for this issue is by increasing the effectiveness of existing lubrication systems as this reduces the power required to overcome the friction component in machining processes for less fuel consumption and pollution. In machining processes, in particular, improved lubrication systems will increase batch production rates with better product quality. Introducing nanolubrication reduces power consumption as the rolling action of a billion units of nanoparticles in the tool chip interface decreases the cutting forces significantly. Additionally, using nanolubrication in machining minimizes the consumption of the lubrication oil, which decreases pollution. Detailed analysis and implementation of nanolubrication in machining process with the proper parameter setup are mandatory to ensure the efficiency of implementing nanolubrication. In this research, SiO2 nanoparticles are mixed with ordinary mineral oil having 0.2 weight concentration. A proper sonification method is used to mix and suspend the particles thoroughly and efficiently. The results show a reduction in the coefficient of friction in the tool/chip interface. Hence, the cutting force and working power are reduced considerably compared with conventional lubrication systems. Consequently, considerable power savings, less oil consumption, and less pollution are achieved. Springer Verlag 2012 Article PeerReviewed Sarhan, Ahmed Aly Diaa Mohammed and Sayuti, Mohd and Abd Shukor, Mohd Hamdi (2012) Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system. The International Journal of Advanced Manufacturing Technology, 63 (5-8). pp. 505-512. ISSN 0268-3768 https://doi.org/10.1007/s00170-012-3940-7 doi:10.1007/s00170-012-3940-7 |
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TJ Mechanical engineering and machinery TS Manufactures Sarhan, Ahmed Aly Diaa Mohammed Sayuti, Mohd Abd Shukor, Mohd Hamdi Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
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Manufacturing industries have been pressured to use less power and reduce pollution by the development of power-efficient and pollution-preventing policies from the government. However, quality and cost are of main concern in this agenda. In machining, the key solution for this issue is by increasing the effectiveness of existing lubrication systems as this reduces the power required to overcome the friction component in machining processes for less fuel consumption and pollution. In machining processes, in particular, improved lubrication systems will increase batch production rates with better product quality. Introducing nanolubrication reduces power consumption as the rolling action of a billion units of nanoparticles in the tool chip interface decreases the cutting forces significantly. Additionally, using nanolubrication in machining minimizes the consumption of the lubrication oil, which decreases pollution. Detailed analysis and implementation of nanolubrication in machining process with the proper parameter setup are mandatory to ensure the efficiency of implementing nanolubrication. In this research, SiO2 nanoparticles are mixed with ordinary mineral oil having 0.2 weight concentration. A proper sonification method is used to mix and suspend the particles thoroughly and efficiently. The results show a reduction in the coefficient of friction in the tool/chip interface. Hence, the cutting force and working power are reduced considerably compared with conventional lubrication systems. Consequently, considerable power savings, less oil consumption, and less pollution are achieved. |
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Article |
author |
Sarhan, Ahmed Aly Diaa Mohammed Sayuti, Mohd Abd Shukor, Mohd Hamdi |
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Sarhan, Ahmed Aly Diaa Mohammed Sayuti, Mohd Abd Shukor, Mohd Hamdi |
author_sort |
Sarhan, Ahmed Aly Diaa Mohammed |
title |
Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
title_short |
Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
title_full |
Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
title_fullStr |
Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
title_full_unstemmed |
Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system |
title_sort |
reduction of power and lubricant oil consumption in milling process using a new sio2 nanolubrication system |
publisher |
Springer Verlag |
publishDate |
2012 |
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http://eprints.um.edu.my/7256/ https://doi.org/10.1007/s00170-012-3940-7 |
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