Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach

Nowadays, the demand for high product quality focuses extensive attention to the quality of machined surface. The (CNC) milling machine facilities provides a wide variety of parameters set-up, making the machining process on the glass excellent in manufacturing complicated special products compared...

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Main Authors: Sayuti, Mohd, Sarhan, Ahmed Aly Diaa Mohammed, Fadzil, M., Abd Shukor, Mohd Hamdi
Format: Article
Published: Springer Verlag 2012
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Online Access:http://eprints.um.edu.my/7254/
https://doi.org/10.1007/s00170-011-3657-z
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spelling my.um.eprints.72542021-10-01T03:47:03Z http://eprints.um.edu.my/7254/ Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach Sayuti, Mohd Sarhan, Ahmed Aly Diaa Mohammed Fadzil, M. Abd Shukor, Mohd Hamdi TS Manufactures Nowadays, the demand for high product quality focuses extensive attention to the quality of machined surface. The (CNC) milling machine facilities provides a wide variety of parameters set-up, making the machining process on the glass excellent in manufacturing complicated special products compared with other machining processes. However, the application of grinding process on the CNC milling machine could be an ideal solution to improve the product quality, but adopting the right machining parameters is required. Taguchi optimization method was used to estimate optimum machining parameters with standard orthogonal array L16 (44) to replace the conventional trial and error method as it is time-consuming. Moreover, analyses on surface roughness and cutting force are applied which are partial determinant of the quality of surface and cutting process. These analyses are conducted using signal to noise (S/N) response analysis and the analysis of variance (Pareto ANOVA) to determine which process parameters are statistically significant. In glass milling operation, several machining parameters are considered to be significant in affecting surface roughness and cutting forces. These parameters include the lubrication pressure, spindle speed, feed rate, and depth of cut as control factors. While, the lubrication direction is considered as a noise factor in the experiments. Finally, verification tests are carried out to investigate the improvement of the optimization. The results showed an improvement of 49.02 and 26.28 in the surface roughness and cutting force performance, respectively Springer Verlag 2012 Article PeerReviewed Sayuti, Mohd and Sarhan, Ahmed Aly Diaa Mohammed and Fadzil, M. and Abd Shukor, Mohd Hamdi (2012) Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach. The International Journal of Advanced Manufacturing Technology, 60 (9-12). pp. 939-950. ISSN 0268-3768 https://doi.org/10.1007/s00170-011-3657-z doi:10.1007/s00170-011-3657-z
institution Universiti Malaya
building UM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaya
content_source UM Research Repository
url_provider http://eprints.um.edu.my/
topic TS Manufactures
spellingShingle TS Manufactures
Sayuti, Mohd
Sarhan, Ahmed Aly Diaa Mohammed
Fadzil, M.
Abd Shukor, Mohd Hamdi
Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
description Nowadays, the demand for high product quality focuses extensive attention to the quality of machined surface. The (CNC) milling machine facilities provides a wide variety of parameters set-up, making the machining process on the glass excellent in manufacturing complicated special products compared with other machining processes. However, the application of grinding process on the CNC milling machine could be an ideal solution to improve the product quality, but adopting the right machining parameters is required. Taguchi optimization method was used to estimate optimum machining parameters with standard orthogonal array L16 (44) to replace the conventional trial and error method as it is time-consuming. Moreover, analyses on surface roughness and cutting force are applied which are partial determinant of the quality of surface and cutting process. These analyses are conducted using signal to noise (S/N) response analysis and the analysis of variance (Pareto ANOVA) to determine which process parameters are statistically significant. In glass milling operation, several machining parameters are considered to be significant in affecting surface roughness and cutting forces. These parameters include the lubrication pressure, spindle speed, feed rate, and depth of cut as control factors. While, the lubrication direction is considered as a noise factor in the experiments. Finally, verification tests are carried out to investigate the improvement of the optimization. The results showed an improvement of 49.02 and 26.28 in the surface roughness and cutting force performance, respectively
format Article
author Sayuti, Mohd
Sarhan, Ahmed Aly Diaa Mohammed
Fadzil, M.
Abd Shukor, Mohd Hamdi
author_facet Sayuti, Mohd
Sarhan, Ahmed Aly Diaa Mohammed
Fadzil, M.
Abd Shukor, Mohd Hamdi
author_sort Sayuti, Mohd
title Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
title_short Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
title_full Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
title_fullStr Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
title_full_unstemmed Enhancement and verification of a machined surface quality for glass milling operation using CBN grinding tool-Taguchi approach
title_sort enhancement and verification of a machined surface quality for glass milling operation using cbn grinding tool-taguchi approach
publisher Springer Verlag
publishDate 2012
url http://eprints.um.edu.my/7254/
https://doi.org/10.1007/s00170-011-3657-z
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score 13.154949