Technical data-driven tool condition monitoring challenges for CNC milling: a review
CNC milling is a highly complex machining process highly valued in various industries, including the automotive and aerospace industries. With the increasing competition, manufacturers are aiming to keep maintenance costs low while ensuring high levels of manufacturing equipment reliability. It is a...
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my.um.eprints.247522020-06-09T06:32:09Z http://eprints.um.edu.my/24752/ Technical data-driven tool condition monitoring challenges for CNC milling: a review Wong, Shi Yuen Chuah, Joon Huang Yap, Hwa Jen TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering CNC milling is a highly complex machining process highly valued in various industries, including the automotive and aerospace industries. With the increasing competition, manufacturers are aiming to keep maintenance costs low while ensuring high levels of manufacturing equipment reliability. It is also highly important for them to maximize the service life of each cutting tool by avoiding premature replacements while minimizing the risks of scrap due to tool breakage. This calls for the need for a condition-based maintenance approach and more powerful, flexible and robust tool condition monitoring (TCM) techniques with minimal reliance on subjective diagnosis based on the expert knowledge. This paper discusses the technical aspects of recent developments in state-of-the-art TCM techniques and current challenges which limit the viability of TCM in real-life industrial applications. The technical challenges in modern TCM were split into two major groups of problems: (1) challenges in data processing and (2) issues regarding tool wear model performance. Current methodologies to overcome issues in each of the sections in this paper are discussed and, where possible, compared to highlight their respective advantages and disadvantages. Finally, this paper concludes with a discussion on possible trends in TCM development and interesting avenues for future research. © 2020, Springer-Verlag London Ltd., part of Springer Nature. Springer Verlag 2020 Article PeerReviewed Wong, Shi Yuen and Chuah, Joon Huang and Yap, Hwa Jen (2020) Technical data-driven tool condition monitoring challenges for CNC milling: a review. The International Journal of Advanced Manufacturing Technology, 107 (11-12). pp. 4837-4857. ISSN 0268-3768 https://doi.org/10.1007/s00170-020-05303-z doi:10.1007/s00170-020-05303-z |
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TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering Wong, Shi Yuen Chuah, Joon Huang Yap, Hwa Jen Technical data-driven tool condition monitoring challenges for CNC milling: a review |
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CNC milling is a highly complex machining process highly valued in various industries, including the automotive and aerospace industries. With the increasing competition, manufacturers are aiming to keep maintenance costs low while ensuring high levels of manufacturing equipment reliability. It is also highly important for them to maximize the service life of each cutting tool by avoiding premature replacements while minimizing the risks of scrap due to tool breakage. This calls for the need for a condition-based maintenance approach and more powerful, flexible and robust tool condition monitoring (TCM) techniques with minimal reliance on subjective diagnosis based on the expert knowledge. This paper discusses the technical aspects of recent developments in state-of-the-art TCM techniques and current challenges which limit the viability of TCM in real-life industrial applications. The technical challenges in modern TCM were split into two major groups of problems: (1) challenges in data processing and (2) issues regarding tool wear model performance. Current methodologies to overcome issues in each of the sections in this paper are discussed and, where possible, compared to highlight their respective advantages and disadvantages. Finally, this paper concludes with a discussion on possible trends in TCM development and interesting avenues for future research. © 2020, Springer-Verlag London Ltd., part of Springer Nature. |
format |
Article |
author |
Wong, Shi Yuen Chuah, Joon Huang Yap, Hwa Jen |
author_facet |
Wong, Shi Yuen Chuah, Joon Huang Yap, Hwa Jen |
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Wong, Shi Yuen |
title |
Technical data-driven tool condition monitoring challenges for CNC milling: a review |
title_short |
Technical data-driven tool condition monitoring challenges for CNC milling: a review |
title_full |
Technical data-driven tool condition monitoring challenges for CNC milling: a review |
title_fullStr |
Technical data-driven tool condition monitoring challenges for CNC milling: a review |
title_full_unstemmed |
Technical data-driven tool condition monitoring challenges for CNC milling: a review |
title_sort |
technical data-driven tool condition monitoring challenges for cnc milling: a review |
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Springer Verlag |
publishDate |
2020 |
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http://eprints.um.edu.my/24752/ https://doi.org/10.1007/s00170-020-05303-z |
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