Total Productive Maintenance (TPM) approach to improve Overall Equipment Efficiency (OEE) in Robert Bosch Automotive Steering Sdn. Bhd
The manufacturing industries especially in an automotive manufacturing industry has gone through significant changes in last decade where the competition has increased dramatically. So, good maintenance is fundamental for productive manufacturing system by implementing Total Productive Maintenanc...
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| Format: | Other |
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Open University Malaysia
2020
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| Online Access: | http://library.oum.edu.my/repository/1495/1/library-document-1495.pdf http://library.oum.edu.my/repository/1495/ |
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| Summary: | The manufacturing industries especially in an automotive manufacturing industry has gone
through significant changes in last decade where the competition has increased dramatically.
So, good maintenance is fundamental for productive manufacturing system by implementing
Total Productive Maintenance (TPM) as an alternative approach for the equipment maintenance
in order to achieve zero breakdowns and zero defect. By TPM approach, it able to keep the
current plant and equipment at its higher productive level through cooperation of all areas of
organization. In order to ensure the effectiveness of the TPM implementation, the overall
equipment effectiveness is a core element as a tool to measure as well as to improve the
productivity of manufacturing organization. The aim of this report is to study an approach of
Total Production Maintenance by implementing TPM 4 Pillar Model to improve Overall
Equipment Efficiency (OEE) in Robert Bosch Automotive Steering Sdn. Bhd. In this study one
machine has been selected as a case study to identify and analyse the implementation of TPM
using TPM 4 Pillars Model to ensure that machine always in optimum condition and ready for
operation. This study will involve in identification of main problem that need to be eliminated,
effectiveness of implementation of autonomous maintenance and planned maintenance to
reduce unplanned breakdown as well as seek any opportunities of improvement of that machine
and targeting to exceed the target set of OEE which is 97.5%. 3 months breakdown and OEE
data have been collected for further analysis and come up with the summary of finding to ensure
that implementation of TPM 4 Pillars Model is success for this plant. (Abstract by author) |
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