Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
The demand of the Carbon Fiber Reinforced Polymer (CFRP) has been significantly increasing over the years especially in automotive and aerospace since CFRP possesses an excellent strength-to-weight ratio. However, milling CFRP challenging due to its anisotropic and heterogeneous property theref...
Saved in:
Main Authors: | , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
Malaysian Tribology Society (MYTRIBOS)
2022
|
Subjects: | |
Online Access: | http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf http://irep.iium.edu.my/104281/ https://jurnaltribologi.mytribos.org/v36.html |
Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
id |
my.iium.irep.104281 |
---|---|
record_format |
dspace |
spelling |
my.iium.irep.1042812023-04-06T00:42:53Z http://irep.iium.edu.my/104281/ Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery The demand of the Carbon Fiber Reinforced Polymer (CFRP) has been significantly increasing over the years especially in automotive and aerospace since CFRP possesses an excellent strength-to-weight ratio. However, milling CFRP challenging due to its anisotropic and heterogeneous property therefore produce brittle and dust-like chips. As CFRP is a combination of layers of carbon fibers embedded in matrix resin, machining process must be conducted below the glass transition temperature (Tg) of the matrix resin as it can degrade the CFRP. In this experimentto investigate the effect of cutting speed and cutting conditions on the tool wear during the milling process, CFRP was machined with 6mm diameter uncoated tungsten carbide tool with helix angle of 30°. Milling of CFRP was performed with three cutting speeds of 130, 150 and 170 m/min in three different cutting conditions which is dry, coolant and chilled air with constant feed rate of 2100 mm/min and depth of cut of 2 mm. The highest average tool wear of 110 μm was obtained during milling the CFRP with cutting speed 170 m/min in chilled air condition, 25.5% higher than the average wear of 82 μm at low cutting speed of 130 m/min in the same condition. Malaysian Tribology Society (MYTRIBOS) 2022-09-14 Article PeerReviewed application/pdf en http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf Mustafa, Aisyah Madihah and Abd Halim, Nor Farah Huda and Tomadi, Siti Haryani and Shahruddin, Najlah Sakinah and Nasaruddin, Ricca Rahman (2022) Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition. Jurnal Tribologi, 36 (March 2023). pp. 99-107. E-ISSN 2289-7232 https://jurnaltribologi.mytribos.org/v36.html |
institution |
Universiti Islam Antarabangsa Malaysia |
building |
IIUM Library |
collection |
Institutional Repository |
continent |
Asia |
country |
Malaysia |
content_provider |
International Islamic University Malaysia |
content_source |
IIUM Repository (IREP) |
url_provider |
http://irep.iium.edu.my/ |
language |
English |
topic |
T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery |
spellingShingle |
T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition |
description |
The demand of the Carbon Fiber Reinforced Polymer
(CFRP) has been significantly increasing over the years
especially in automotive and aerospace since CFRP
possesses an excellent strength-to-weight ratio. However,
milling CFRP challenging due to its anisotropic and
heterogeneous property therefore produce brittle and
dust-like chips. As CFRP is a combination of layers of
carbon fibers embedded in matrix resin, machining
process must be conducted below the glass transition
temperature (Tg) of the matrix resin as it can degrade the
CFRP. In this experimentto investigate the effect of cutting
speed and cutting conditions on the tool wear during the
milling process, CFRP was machined with 6mm diameter
uncoated tungsten carbide tool with helix angle of 30°.
Milling of CFRP was performed with three cutting speeds
of 130, 150 and 170 m/min in three different cutting
conditions which is dry, coolant and chilled air with
constant feed rate of 2100 mm/min and depth of cut of 2
mm. The highest average tool wear of 110 μm was
obtained during milling the CFRP with cutting speed 170
m/min in chilled air condition, 25.5% higher than the
average wear of 82 μm at low cutting speed of 130 m/min
in the same condition. |
format |
Article |
author |
Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman |
author_facet |
Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman |
author_sort |
Mustafa, Aisyah Madihah |
title |
Analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
title_short |
Analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
title_full |
Analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
title_fullStr |
Analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
title_full_unstemmed |
Analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
title_sort |
analysis on tool wear during milling carbon fiber reinforced
polymer in dry, coolant and chilled air condition |
publisher |
Malaysian Tribology Society (MYTRIBOS) |
publishDate |
2022 |
url |
http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf http://irep.iium.edu.my/104281/ https://jurnaltribologi.mytribos.org/v36.html |
_version_ |
1762391978223337472 |
score |
13.18916 |